We have well experience Team to study the tooling machining die casting and other requirement to check feasibility.
After feasibility Study and customer approval. We start team design and development activity with our expert knowledge of metals and casting methods to find the best value in a quality casting. We do follow these guidelines like Using Consistent Wall Thickness, Upsizing Fillet Radii, Include Ribs and Bosses, Using Pockets, Testing and Trouble Shooting, Making Improvements to release the final product with for best design possible, With time line.
The purpose of the sample submission form is to dictate the documentation needed to demonstrate the traceability of the sample is maintained throughout the receipt, testing, packing and storage process.
We Post the Pilot Batch; we would get a final approval from the Customer for the next process of Manufacturing.
During Die casting manufacturing process we follow all the Procedures which was defined at the time of pilot batch.
The next Process of Die casting, we involve in the Post Casting Operations like Runner Cutting, Belt Grinding and Felting Processes. we follow all the Procedures which was defined at the time of pilot batch.
Heat treatment is carried out Depending on the specific requirement of the customer. We have closed loop system to control the temperature and time to achieve the required harden and Mechanical Properties.
Shot Blasting is carried out Depending on the requirement of the customer it is to improve the surface finish and for stress reliving in the casting.
We use precision Machining to achieve geometrical tolerances. By using compensation tools we improve the cycle time.
Surface Treatment process carried out Depending on the requirement of the customer it is to improve the surface finish Anodizing and cromotazing.
Painting is done based on customer requirement. After surface treatment we do Painting, Powder coating, E-Coating.
After completion of all process we do inspection as defined in Control plan.
The Final Step is we do quality packing and Flawless dispatch through our logistics department.